Most crimpers start crimping on an angle at one side of the plug - causing the pins to sometimes get cocked. We are so confident in these crimp tools that we've made our own Heavy Duty Crimpers using these tools to reduce hand strain for our production workers we use three of them in our shop. We remove the hand grips and drill and tap one of the handles on the tool to mount it to the custom arbor press.
We replace the actual Crimp Tool , which is the same one we stock and you can buy here, about once a year. They do eventually just plain wear out! Sorry, we don't sell these Heavy Duty Crimpers. If someone crimped a regular mod plug not AMP brand in the tool, the pins on the soft pot metal die would get bent over and the die would be destroyed.
After throwing away my AMP crimp tool with the replaceable dies I've never had a problem with mod plugs! Suitable for flat silver satin cord and solid wire cable. Includes cutter and stripper for flat wire.
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Suitable for flat silver satin type cord and solid wire. Includes cutter and stripper for flat wire, and a stripper for round cable: Use a Scissors Not Dikes to Cut the Cable so the wires have a nice flat end that you can see through the clear connector to make sure they are all the way in.
You'll probably need to cut it flat with scissors after arranging the wires in order, before you insert the wires into the plug. I find it easier to strip quite a bit of jacket off, arrange the wires, then cut it flat to the correct length with scissors before inserting the wires in the plug. On most plugs for Solid Wire , the bottom half of the rectangle where you insert the cable is rounded - like a half moon not all manufacturers do this, but the ones we carry do. Never use a modular plug with a rectangular entrance on solid wire, since it's only make for stranded or tinsel wire.
It's often faster to crimp a modular plug plug onto the end of the cable that's going to plug into the equipment, rather than put up a jack and use a flat cord to connect to the equipment. Stranded Wire Plugs are used on flat handset and base cords, which have tinsel or stranded wire. Tinsel wire is a bunch of copper clad ribbons, which is quite flexible compared to stranded or solid copper wire.
Stranded Wire Plugs won't work on solid wire because the points on the pins just put dimples into the tops of the solid copper wire. The pins work their way up and give you an intermittent connection almost immediately. They don't cut into the sides of the wire like plugs made for solid wire do. Solid Wire Plugs dig into the sizes of copper wire, making a gas tight connection. A gas tight connection means that air can't get between the wire and the metal used for the IDC Insulation Displacement Connection terminal, causing oxidation and an eventual intermittent connection.
You will really be sorry if you use flat type stranded plugs on solid copper wire! They cause hard to find intermittent problems that will cost you more in service calls than you made on the job in the first place If you put the wrong plugs on the cable, the only fix is to go back and crimp the correct plugs on the cable! Never crimp a handset plug on solid copper wire!
It will be intermittent almost immediately!
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Never crimp this Stranded Only plug on solid copper wire! Blue Universal Pin Modular Plug. Use any regular 8 Pin Modular Crimping Tool.
Works with both Solid and Stranded wire flat and round. This is the Plug to use with any Telephone Line Tester! Non-Snag Clip on the Modular K-Plug is long enough to push with a pair of gloves on, and it won't break off! Because it's longer than a standard Modular Plug, it's much easier to use with Testers that you need to plug-in and out all the time. Use with stranded flat type wire, not solid copper wire.
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